Manufacturing

Warehouse Optimization Dashboard

When arranging merchandise in a warehouse, it is best to do so in a way that can reduce the time it takes to collect and move the merchandise in the future. In addition, it is important to allocate enough inventory on the shelves so that the only a minimal amount of replenishments is necessary. Implementing this manufacturing analytics solution can improve worker performance in the warehouse and thus helps reduce labor costs and redundant workforce.

What Evolusys will bring you :

• Maximizing utilization of equipments
• Increasing flexibility
• Ensuring on-time procurement on raw materials
• Reduce collection time
• Allocate correct number of shelves per products by minimizing inventory refresh process

Manufacturing Cost Management Dashboard

The production costs specify how much each component of your product costs, and how much it represents the total costs for your finished product. If you track these production costs over time, it’s easier to stay under the target price per unit and make the product profitable.

Moreover, when talking about costs in manufacturing, maintenance makes it up for an important part because it deals with the core of your business. At first, maintenance costs can constitute a large proportion of your budget; but the idea is to lower them in the long run. A good maintenance implements the adequate preventive measures to avoid future useless expenses.

What Evolusys will bring you :

• Reducing maintenance : view standard and actual manufacturing costs, and the resulting variance, for all closed jobs.
• Reducing inventory : view resource variance amount and percent by resource group, organization, department, and resource.
• Reducing production bottlenecks : view material usage variance amount and percent by organization, inventory category, and item.
• Measuring the overall costs per unit your business has over a production cycle : see if that makes you profitable in regard to the sales price you want to set.

Manufacturing Quality Dashboard

In general, quality can be defined as the ability of a product or service to fully meet, even exceed the customer’s expectations, or fit for the customer’s intended use of the product. According to this definition, quality is all about the customer, the expectation from the product or service, and how it is delivered.

What Evolusys will bring you :

• Knowing the customers complaints due to quality of services by product
• Knowing the number of orders that were delivered on time
• Monitoring the performance of different processes to optimize production and reduce scraps

Process or Machine Downtime Dashboard

As a manufacturing business, one of the main areas of focus is the utilization of the production floor. In many factory working 24\7, every production stop reduces the total units that can be produced and therefore undermines revenue and profitability. By analyzing this data, the organization can understand trends, main root causes and obtain other insights. In turn, this understanding will enable the organization to focus on the most crucial improvements that need to be made in order to achieve higher profitability.

What Evolusys will bring you :

• Analyze the utilization rate for every period of time, error type and product type to figure out what should receive higher focus.
• Understand total downtime in order to have a numeric reference that can be used to analyze trends and problematic areas.